Multifunctional tube-in-tube sterilizer

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Preface

With the increasing demand of consumers for milk juice, concentrated fruit and other products, it means that the production of milk juice, concentrated fruit and other products with higher viscosity will meet the growing needs of consumers.

In order to keep the product within the appropriate viscosity range and protect the integrity of product particles, Shanghai Tofflon Joy, combined with advanced technology at home and abroad, has independently developed and designed a process innovation - multi-functional tube-in-tube sterilizer, which is specially used for continuous sterilization of liquid foods with high viscosity, high concentration and large fruit particles.

Technical Parameter

Multi-functional tube-in-tube sterilizer adopts a multi-layer tubular circulation structure, takes steam, hot water, cooling water and steam condensate as the heat exchange medium, reversely disturbs the flow and indirectly exchanges heat with the heat exchange medium, heats evenly and accurately controls the temperature. Through the temperature holding section and cooling section, it carries out instantaneous sterilization and instantaneous cooling in a short time to ensure that the color, flavor and nutrients are not lost and achieve the purpose of storage at room temperature.

●Production capacity: (customized according to demand)

High concentration products: 1 -10 T/H

Particle products: 1-5 T/H

●Material diameter: ≤ 10mm

●Material temperature: ≥ 25 ℃

●Sterilization temperature: ≤ 120 ± 1 ℃

●Sterilization time: 90-300 seconds (adjusted according to different materials)

●Discharge temperature: ≤ 35 ℃

●Damage rate: 3 ~ 5%

Equipment Characteristics

▶Equipped with independent SIP water tank and special heat recovery process, it can save 30% energy compared to conventional sterilization equipment;

▶Full automatic CIP self-cleaning system ensures that the flow rate of cleaning liquid in the pipeline is greater than 1.5m/s;

▶Perfect safety guarantee system: realize the differential pressure control of all materials and media (optional), and automatically record and monitor the temperature, flow, time, differential pressure, back pressure, CIP, sip, etc., so as to effectively ensure the safety of products；

▶Equipped with remote maintenance module as standard, which can cooperate with users for remote debugging, training, maintenance, etc. anytime and anywhere.

Application fields

●Concentration products: fruit and vegetable puree, concentrated plant extract, concentrated fruit juice, jam, puree, honey, syrup, etc.

●Particle products: orange paste, coconut pulp, bubble tea, diced fruit, fruit particle, popping boba, crystal ball, etc. (diameter ≤10mm; particle content≤70%)

Installation site

In order to present the integrity of the product, the heating time and sterilization intensity of the processing process are the key. At the same time, the influence of particle size, shape, content and other factors should be considered. Tofflon Joy multi-functional tube-in-tube sterilizer sets accurate parameters and processes for high viscosity and large particle products to ensure the stability of the product in the sterilization process and meet the connection of various packaging forms of equipment; For example: aseptic big bag (BIB) filling machine, mobile sterile TT tank, sterile ton box packaging, large aseptic storage tank, direct drink filling machine, Tetra Pak aseptic filling machine, etc.